1. Product Layout (Line Layout): Used for mass production of standardized items. Machines are arranged in a sequence according to the operations required by the product (e.g., an assembly line).
2. Process Layout (Functional Layout): Similar machines are grouped together in one department. This is ideal for low-volume, high-variety production (e.g., a general machine shop).
3. Why Refrigerator Manufacturing uses a Combination Layout: The manufacturing of complex consumer appliances like refrigerators involves two distinct stages:
• Process Phase: Individual components (compressors, plastic linings, metal panels) are fabricated in different departments using a Process Layout. For example, all sheet metal work is done in one area, and all plastic molding is done in another.
• Product Phase: Once the parts are ready, they move to a final assembly line where the refrigerator is built step-by-step in a Product Layout.
[Image showing a combination plant layout with functional shops feeding into an assembly line]
By using a
Combination Layout, the industry gains the flexibility of the process layout for part fabrication and the high efficiency of the product layout for the final assembly.