Question:medium

Which ONE of the following options CORRECTLY matches the machining process and associated predominant material removal mechanism?
Advanced machining processPredominant material removal mechanism
PLaser beam machining1Impact based erosion
QAbrasive waterjet machining2Sputtering
RIon beam machining3Melting and vaporization
SMechanical milling4Shearing

Show Hint

Laser beam machining melts/vaporizes, abrasive waterjet erodes by impact, ion beam machining sputters, and milling shears chips.
Updated On: Aug 5, 2026
  • P-1; Q-2; R-3; S-4
  • P-3; Q-1; R-2; S-4
  • P-4; Q-3; R-2; S-1
  • P-1; Q-3; R-4; S-2
Show Solution

The Correct Option is B

Solution and Explanation

Step 1: Group the mechanisms by category first:
Instead of going process by process, it helps to first sort the four removal mechanisms into two families: thermal (melting/vaporization) and mechanical (impact, sputtering, shearing).
This narrows down the matching before we even look at the specific process names.

Step 2: Identify the one purely thermal process:
Among P, Q, R, S only Laser beam machining (P) works by concentrated heat energy, so it must pair with the thermal mechanism Melting and vaporization (3).
That immediately fixes P-3 and rules out P being paired with 1, 2, or 4.

Step 3: Separate the two mechanical-erosive processes:
Abrasive waterjet machining (Q) and Ion beam machining (R) both remove material mechanically but at very different scales.
AWJM works at the macro/particle scale, so its abrasive grains chip material away by direct Impact based erosion (1): Q-1.
IBM works at the atomic scale in vacuum, knocking off individual atoms through Sputtering (2): R-2.

Step 4: Assign the leftover pair by elimination:
Mechanical milling (S) is the only conventional process in the list, and its cutter removes material as continuous chips through plastic deformation, which is Shearing (4).
With 3, 1 and 2 already used, 4 is the only mechanism left for S, confirming S-4 both by reasoning and by elimination.

Final Answer:
Grouping by thermal versus mechanical mechanism confirms the same pairing found directly. \[ \boxed{P\text{-}3;\ Q\text{-}1;\ R\text{-}2;\ S\text{-}4} \]
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