1. The Mechanism of AHW:
• Electrode Configuration: Two tungsten electrodes are slanted toward each other. An AC arc is struck and maintained in the gap between their tips.
• Hydrogen Interaction: A stream of hydrogen gas is passed through the arc. The intense heat of the arc (exceeding 6000 K) causes the molecular hydrogen ($H_2$) to dissociate into atomic hydrogen ($H$).
• Exothermic Recombination: As the atomic hydrogen leaves the arc and touches the relatively cooler workpiece, it recombines back into molecular hydrogen. This recombination is a highly exothermic reaction, releasing a massive amount of heat concentrated on the weld area.
2. Comparing Other Processes:
• TIG (Tungsten Inert Gas) Welding: Uses only
one non-consumable tungsten electrode. The arc is formed between that single electrode and the base metal.
• Plasma Arc Welding: Similar to TIG, it primarily uses a single tungsten electrode located within a torch nozzle to create a constricted arc.
• Submerged Arc Welding: Typically uses a
consumable wire electrode that is buried under a layer of granular flux.