A shaft diameter 'd' is connected to the hub through a square key each of side 'd/4' and length '\(l\)' and transmits a torque 'T'. Assume the length of key is equal to thickness of the pulley, the average shear stress developed in the key is
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For any standard rectangular or square key:
- Tangential Force: \(F = \frac{2T}{d}\)
- Shear Area: \(A_s = w \cdot l\)
- Shear Stress: \(\tau = \frac{2T}{w \cdot l \cdot d}\)
Substituting the square key width \(w = \frac{d}{4}\) directly yields: \(\tau = \frac{2T}{(d/4) \cdot l \cdot d} = \frac{8T}{l d^2}\).